Crushing my Inazone 230

By Al Drucker

After deliberating for many months, I finally decided to crush the bow of my Inazone.I decided that I wanted it to initiate easier, and I then decided to make the bow more concave without adding rocker, since I was already happy with how it surfed.I looked at all the different methods and results on Karl Gesslein's website (http://www.ne-ww.com), and decided to do a makeshift version of "the rack of concavity".

I took a table (the type used for lawn sales), and put my boat on top so that the tip of the bow lined up evenly with the edge.I then used two lengths of rope to tie down the back and the front, using the cockpit as tie down points.I think that using webbing straps would be easier, but this is all I had at the time.

Next I measured and marked the area that I wanted to crush, then I cut out a piece of 1/2 inch foam to use as my mold.I did not have any clamps, but I did have two heavy weights that were used in an old clock, weight lifting plates would also work well.I had to use a blow torch, but did so very carefully, and despite the care I took I had some plastic on the piranha logo scrunch up, but it is just cosmetic, and not very noticeable unless you look for it.

I did this over a period of 3 days, the first two, I only used the duct taped weights, and I had the foam pillar out.The third day I was tired of having it pop back up, so I cut a section out of the foam pillar to the depth that I wanted, and then replaced it in the boat, next I heated up the area again, and then placed the mold on, however, this time I put on 2, 22 pound weight plates, plus the duct taped weights, and I got results that were much more permanent,I still left the weights on until it had cooled thoroughly however.


My set up, before crushing


The marked area


My mold


My weights (not pictured 2 weight plates)

After setting everything up, I lit up the torch.I started off using a box motion to heat the edges of the marked area, and then used lines back and forth, the boat heated up quite well. As soon as I noticed a glossy/wet look, I removed the heat, and put the foam mold into place, and then quickly placed the weights on top.

I let the weights and mold sit for a couple of hours, until the boat was completely cooled,
and then removed them, below are some pictures that show the new bow.


A close up bow pic


With newly added concavity


The final product